Wednesday, December 6, 2006

Gang Saws

How in the heck do they cut something this hard? Actually, there are a number of ways. But, these pictures show the traditional machinery in use. Picture, in the old lumberjack pictures, one guy on either side of a tree with the multi-toothed saw blade with a handle on each end. Back and forth and back and forth. That is pretty much how it is done.

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This is the flywheel portion of the driving mechanism. It is huge. Small factories may have one. Large factories may run 6 or 8 continually.

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This is the view from the flywheel down the steel girder toward the actual cutting area. The blades [on the end of this girder] are made from spring steel and look just like a pruning blade for wood. The difference is these blades are diamond encrusted. They also continuously pour a slurry that looks like gray oatmeal on top of the blades as they slowly progress through the stone. The slurry contains abrasive agents to aid in the progress.

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This is the back side of the saw. This is where the raw blocks are loaded and the newly cut slabs are extracted.

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These are the carts that transport the blocks from the yard to the rear of the saws. This picture is from Thor Granitos in Rio. A huge outfit.

Anytime you are in a cutting factory, there is a constant din of low grade noise. It sounds like low grade sandpaper slowly moving back and forth across a piece of wood. The factory people tell me you get used to it, but I didn't. They're probably correct, eventually.

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